high pressure pu machine For memory foam pillow
- Yongjia provides car seat Flexible Solution Design for auto parts manufacturers and ensuresa 5-year Warranty quality assurance and 20-day Rapid Delivery .
- Yongjia high pressure machine adopts Modular Design, with core components detachable and upgradeable, and the machine head supports 500w+ casting operations.
- Yongjia can provide you with Turnkey Project services and Full Process Training Services to enable you to quickly start production
Turnkey
Project
From design, manufacturing to installation and training, yongjia provides one-stop solutions throughout the entire process
Modularization Design
Adopting a modular structure for easy expansion, upgrade, and maintenance
Flexible Solution Design
Flexible customization according to your production capacity needs and process requirements, taking into account current investment and future development .
Yongjia has 30 years of experience in the automotive seat production equipment industry to meet both lightweight and environmental protection needs. We can provide you with one-stop service for raw materials, molds, equipment, and production lines. In response to the extremely high requirements for foam consistency, comfort, and safety of automotive seats, Yongjia’s high-pressure machine tailored for you can quickly put into production and upgrade without worries.
High pressure pu machine
Pioneer high pressure PU machine is specifically optimized for memory foam pillow production. It utilizes high-pressure airless mixing technology to ensure precise raw material ratios, uniform mixing, and fine, stable foam cells. The machine supports multiple formulations and adapts to functional products such as cooling, bamboo charcoal, and aromatherapy to meet diverse market demands. Its modular structure facilitates maintenance and expansion, and it comes with a five-year warranty and comprehensive process training, helping customers efficiently and stably produce high-quality memory foam pillows.
PLC Control
- Adopts internationally renowned brand PLCs such as Siemens to achieve full-process automated management.
- During seat production, it can precisely control the foaming volume and ratio to ensure thateachseat foam maintains consistent density, elasticity, and comfort.
- Supports multi-group formula storage and quick switching, facilitating the production of seats for different vehicle models (sedans, SUVs, MPVs, commercial vehicles).
Automatic Alarm and Self-Test System
- The system can monitor core parameters such as pressure, temperature, and flow rate in real time. Once an anomaly occurs, it immediately alarms and automatically shuts down for protection.
- On the continuous seat production line, it can quickly locate problem points, avoiding the risk of an entire batch of seats being unqualified.
- With a built-in self-test program, self-diagnosis can be completed before startup, reducing manual inspection time and improving production efficiency.
jacket heating storage tank
- Equipped with double-layer heating and insulation devices to ensure that polyether and isocyanate raw materials are stored and supplied at a constant temperature.
- In the foaming of car seats, stable raw material temperature can ensure the consistency of foam fluidity and reaction speed, and avoid uneven bubbles or collapse.
- With stirring and liquid level monitoring functions, the raw materials are always in the best condition, and the foaming quality is improved .
High-precision KRACHT flow meter
- The foaming volume of automobile seats is relatively small, and the metering accuracy of gear pumps/plunger pumps can reach ±0.5%.
Gelan Hydraulics metering pump
Gelan Hydraulics metering pumps provide precise and stable material control for PU memory pillow production. With pressure up to 21 MPa and flow accuracy within ±0.5%, they ensure consistent foam density, soft rebound performance, and reliable continuous operation.
T type mixing head
L type mixing head
Mixing Head
The mixing head of a high-pressure PU foam machine is a core component responsible for precise metering and high-speed mixing of the main ingredients and catalyst, ensuring uniform foam and stable density. It also features a self-cleaning function, minimizing downtime and maintenance, and improving production efficiency.
- L-Type Mixing Head:
Suitable for small to medium-volume high-pressure PU foam spraying applications, such as seat and backrest foaming, and furniture foaming. It offers uniform mixing, a smooth foam surface, and easy maintenance, making it suitable for precision production. - T-Type Mixing Head:
Suitable for large-volume high-pressure foam spraying applications, such as sandwich panels, refrigerator backs, and architectural wall panels. It provides high production efficiency over large areas, uniform mixing, and ensures foam quality and consistency.
Recommended parameters for high-pressure machines used in manufacturing Smart Pillow
| Components | 2-3 Components |
| Flow | 70-350g (suitable for finished product weight 350-3500g) |
| Power | 18-100 |
Yongjia PU high pressure machine delivers precise metering and uniform mixing, meeting the stringent requirements for foam fineness and resilience in memory foam pillows. The modular design accommodates a variety of formulations and comes with comprehensive training and a five-year warranty, ensuring consistent production of high-quality memory foam pillows.
Precise
Control
Delivers precise material distribution for uniform pillow density and superior memory foam quality.
Efficiency and Cost-Effectiveness
High speed production with minimal waste, ensuring an eco-friendly and cost-effective operation.
Modular
Design
Flexible machine configurations tailored to specific production needs and output scales.
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Memory foam pillow One Stop Solution
For automotive seat production, we can provide you with a full set of solutions, including raw materials, molds, and equipment production lines, offering one-stop service with worry-free throughout the process.
PU Foam Materials
- Density: 45–60 kg/m³, slow recovery time: 3–5 seconds, effectively conforms to the contours of the head and neck, relieving pressure.
- Open cell structure ≥90%, ensuring good air circulation; antibacterial agents can be added for enhanced hygiene.
- Customizable to meet specific customer needs, creating high-end, differentiated products to enhance market competitiveness.
High Pressure PU Machine
The core product is a high-pressure foaming machine, which is equipped with modules such as metering pumps, mixing heads, and storage tanks, featuring high precision, automation, and low maintenance.
It also supports multiple sets of formulas, adapting to different vehicle models and process requirements.
Memory Foam Pillow Production line
The Yongjia memory foam pillow production line integrates high-pressure foaming machines, automatic pouring systems, aluminum molds, and curing conveyor systems, all designed specifically for producing slow-recovery memory foam pillows. This fully integrated system offers efficient, continuous, and customizable production capabilities, enabling customers to manufacture high-quality memory foam pillows in large quantities, making it ideal for use in the home, hotel, and healthy sleep product industries.
Foam Pillow Mold
Memory foam pillow molds are typically made of high-strength aluminum alloy or steel, which are lightweight and have good thermal conductivity, facilitating rapid curing of the foam material. The mold surface is precisely machined to ensure a smooth and uniform pillow surface and accurate dimensions, while also allowing for customization of various pillow shapes.
yongjia Polyurethane Service
Tailor-made Solutions
We customize the optimal high-pressure press configuration based on production capacity, product, and material system, supporting expansion and upgrades to meet future needs.
Operator Training
We provide comprehensive operation, maintenance, and process training, with multi-language interfaces and manuals to help employees quickly get up to speed.
Global After-sales Support
We have service and spare parts centers in Europe, America, and Asia, offering 24/7 online support and regular maintenance to reduce downtime.
Long-term Partnership
We provide comprehensive support from design and installation to production start-up, continuously optimizing solutions to help customers maintain their competitiveness.
Memory pillow application
Home Sleeping
Home Sleeping
Provides support that conforms to the cervical spine curve, enhancing sleep comfort and is compatible with all types of bedding.
Hotel And B&B Amenities
Hotel And B&B Amenities
As standard features in high-end guest rooms, these amenities enhance the guest's sleeping experience and strengthen the brand's competitiveness.
Medical & Rehabilitation
Medical & Rehabilitation
Helping paralyzed patients or those with limited mobility to turn over and prevent bedsores.
Travel & Leisure
Travel & Leisure
Lightweight and portable U-shaped pillows and car pillows provide relaxation and support for your neck while traveling.
Polyurethane memory foam pillows are widely used in home sleep, hotel amenities, medical rehabilitation, travel and leisure, and other fields. With increasing emphasis on healthy sleep and rising consumption, global demand for memory foam pillows continues to grow, particularly in the high-end home textile and personalized customization sectors, where they hold promising prospects.
High Pressure PU machine Success Stories
A pillow manufacturer in Zambia purchased a high-pressure foam injection machine and 10 sets of memory foam pillow molds from Yongjia during the initial phase of its project. After production commenced, the customer achieved uniform foam density, stable resilience, high production efficiency, and the ability to quickly switch between different pillow designs, enabling small-batch, multi-product production.
patricia stark
Zambia
contact us
get in touch with yongjia polyurethane
attention
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phone
+86 13656166310
+86 13606167128
info@pufoammachine.com
