5 Year Warranty Global Running Partner In PU Vertical Filed
5 Year Warranty Global Running Partner In PU Vertical Filed
Fast Turnaround: Production cycle as short as 35 days.
Plug-and-Play: Fully assembled, ready to use.
Easy Maintenance: Designed for quick access and servicing.
Flexible Options: High, medium, and standard setups available
Flexible foam is a lightweight, highly resilient material made primarily from polyurethane. It is characterized by its soft, compressible structure and excellent cushioning properties. Flexible foam is widely used in furniture, bedding, automotive seating, packaging, and insulation due to its ability to absorb impact, provide comfort, and maintain shape over time. It also offers good thermal and acoustic insulation, breathability, and can be produced in a variety of densities and firmness levels to meet specific application needs.
We offer advanced flexible foam production equipment that supports consistent foam quality, precise density control, and efficient output for both continuous and batch production lines.
| Property | Typical Value Range | Unit | Test Method |
| Density | 12 – 60 | kg/m³ | ISO 845 |
| Compression Hardness (CLD) | 1.0 – 6.0 | kPa (at 40% strain) | ISO 3386 |
| Tensile Strength | 80 – 200 | kPa | ISO 1798 |
| Elongation at Break | 100 – 300 | % | ISO 1798 |
| Resilience (Ball Rebound) | 30 – 60 | % | ISO 8307 |
| Compression Set (24h/70°C) | ≤10 | % | ISO 1856 |
| Cell Structure | Open-cell | – | Visual / SEM |
| Flame Retardancy (optional) | Can meet FMVSS 302 / UL94 HF-1 | – | With additives |
Note: Exact values depend on formulation and production parameters.
Flexible polyurethane foam is valued for its excellent resilience, softness, and versatility. It plays an essential role across multiple industries. Below are six major application areas:
01
Flexible foam is widely used in sofas, mattresses, cushions,pillows and seating due to its superior comfort and support. By adjusting the foam’s density and firmness, manufacturers can meet a variety of ergonomic and design requirements—ranging from ultra-soft to high-support furniture solutions—with enhanced durability.
02
In automotive interiors, flexible foam is used in seats, headrests, armrests, door panels, and roof linings. Its superior shock absorption and fatigue resistance, along with light weight and acoustic insulation properties (NVH control), contribute to improved ride comfort and passenger safety.
03
Flexible foam is commonly found in midsoles, insoles, ankle padding, shoulder pads, and bra cups. It provides excellent cushioning, breathability, and comfort, helping reduce impact, improve support, and enhance overall user experience in sports and daily wear.
04
In the fitness and healthcare sectors, flexible foam is used in products such as yoga mats, dumbbell coatings, therapy cushions, and positioning pads. These materials offer non-slip, pressure-resistant, and skin-friendly properties—ideal for high-frequency use and physical contact.
05
Polyurethane flexible foam materials are widely used in the production of toys because of their softness, lightness, good resilience, safety and environmental protection. It supports customization of multiple colors and shapes to meet the diverse needs of toy design.
Flexible polyurethane foam is a lightweight, open-cell foam known for its softness, elasticity, and cushioning properties. It is widely used in furniture, bedding, automotive seating, and other comfort-oriented applications.
Flexible foam offers excellent comfort, resilience, lightweight structure, impact absorption, sound insulation, and versatility in processing. It can be tailored in density, hardness, and shape for a wide range of uses.
The main raw materials include polyether polyols, isocyanates (typically MDI), water (as a blowing agent), catalysts, surfactants, and other additives to control foam structure and properties.
High-density foam is firmer and more durable, suitable for applications requiring structural support (e.g., seat bases), while low-density foam is softer and lighter, ideal for cushioning and comfort layers.
Yes, modern flexible foam can be formulated to be low-VOC, non-toxic, and compliant with environmental regulations such as REACH and RoHS. Flame retardant and eco-friendly versions are also available upon request.
Yes, flexible PU foam can be mechanically recycled into bonded foam products or chemically processed into polyols. Some manufacturers also use production scrap for secondary applications.
Flexible foam is typically produced using continuous slabstock lines or batch box foaming systems. It can be cut, molded, or shaped based on application needs.
Selection depends on factors like required firmness, durability, load-bearing capacity, and intended use (e.g., bedding vs. automotive). We can assist with formulation customization to meet your exact needs.
When properly formulated and used in appropriate applications, flexible foam products can last 5–15 years or more, depending on usage conditions and environmental exposure.
Yes, we offer complete flexible foam production equipment—including high- and low-pressure foaming machines, mixing heads, conveyors, and cutting systems—along with technical support and training.
