5 Year Warranty Global Running Partner In PU Vertical Filed

Gel Dispensing Machine

  • Ratio adjustment: The mixing ratio can be fine-tuned between 1:1-5:1
  • Mixing method: Static spiral mixing to ensure uniform mixing
  • Glue dispensing accuracy: Glue dispensing accuracy error ≤1%, consistency error ≤1‰
  • Glue dispensing rate: 40g/s can be adjusted in real time on the touch screen
  • Stainless steel raw material barrel, A and B barrels have an effective volume of 30L each
gel dispensing machine

Gel Dispensing Machine

The gel dispenser is suitable for gel cushions, seat pads, insoles, and other comfort or medical products. Equipped with a high-precision metering system, intelligent PLC control, and optional heating or cooling, it offers stable performance, precise proportioning, and supports a wide range of viscosities, making it suitable for both soft and semi-rigid gel formulations.

gel dispensing machine
Power 7KW
Working air pressure 4-7 bar
Heating power 2KW
Working voltage 220V 50HZ
Total weight of machine About 200KG
Pouring time 0.01-99.99s
Control voltage 24V safety voltage

Components of Gel Dispensing Machine

mixing head of gel dispensing machine

Mixing Head of Gel Dispensing Machine

  • Special mixing gun head
  • Easy to disassemble
  • Easy to repair and maintain
  • Glue dispensing accuracy: glue dispensing accuracy error ≤1%, consistency error ≤1‰
  • Glue dispensing rate: 40g/s, adjustable on the touch screen in real time
material tank of gel dispensing machine

Material Tank of Gel Dispensing Machine

  • Stainless steel raw material barrels with a 30L effective capacity.
  • Equipped with a feeding funnel for quick addition of materials without opening the barrel lid.
  • Equipped with a Teflon high and low level indicator tube for easy visual inspection of the raw material level within the barrel.
  • A pneumatic stirring motor agitates the material within the barrel to ensure even distribution and prevent sedimentation.
  • All barrels are heated, with a temperature tolerance within ±2°C.
PLC Control System of Gel Dispensing Machine

PLC Control System of Gel Dispensing Machine

  • PLC programming control, imported full touch color control screen
  • The screen has parameter locking function to prevent irrelevant personnel from modifying parameters
  • High servo motor & reducer drive Taiwan high screw pump and gear metering pump, which can continuously feed and ensure proportional accuracy
  • Learning teaching memory quantitative, 1-99 groups quantitative memory

Ready to Elevate Your Gel Product Manufacturing?

Whether you're producing gel pillows, medical positioners, or gel seat cushions — our gel dispensing machine offers the precision, reliability, and flexibility your production line needs.

Application of Gel Dispensing Machine

Gel dispensing machines are mainly used to produce gel products such as medical-grade gel positioning pads, gel pillows, gel cushions, and gel mattresses. Pioneer can provide you with a one-stop solution, reducing your communication costs between raw materials, molds, equipment, and production line suppliers, truly realizing a turnkey project, and you can start production as soon as you receive the goods.

Gel Insoles

Enables production of soft, shock-absorbing inserts that offer cushioning and pressure relief for long-term wear.

Gel Mattresses

Used to produce full-size gel layers or localized gel zones that enhance temperature regulation and body pressure distribution for high-end mattresses.

Gel Pillows

Pioneer's gel dispensing machine is used to produce polyurethane gel memory pillows. It can freely control the amount of gel to ensure uniform and accurate filling.

Gel Sheets

Suitable for medical, rehabilitation, or cosmetic purposes. The machine allows for controlled thickness and smooth surface finish.

Medical Gel Positioners

Facilitates custom shaping of patient support pads, improving comfort and safety during surgery or long-term care.

FAQs of Gel Dispensing Machine

The hardness and viscosity of the gel are mainly controlled by adjusting the ratio of components A and B, reaction temperature, reaction time and other parameters. The equipment is usually equipped with a precise proportion control system to ensure that gels of different specifications can be produced accurately.

The production efficiency of the polyurethane gel machine depends on the configuration of the equipment and production requirements. Modern equipment usually has a high degree of automation and can complete gel production in a short time, making it suitable for mass production.

Regularly check and clean the mixing chamber, nozzles, pipes and other components to prevent polyurethane residues from affecting equipment performance. In addition, the hydraulic system, control system and heating system need to be checked regularly to ensure long-term efficient operation of the equipment.

Yes, according to customer needs, the gel dispensing machine can be customized, including modifying the production capacity, adding automation functions, changing the mixing ratio control method, etc., to adapt to specific production requirements.

gel dispensing machines use relatively low energy, especially when using efficient heating and mixing systems. The energy efficiency of equipment is usually related to factors such as throughput, temperature and reaction time.

Cleaning and maintaining a polyurethane gel machine is not complicated. Regularly use special cleaning agents to clean the mixing chamber, nozzles, pipes and other components to prevent material residue and ensure the normal operation of the equipment. Wear parts such as seals and filters need to be inspected and replaced regularly.

Depending on the degree of customization of the equipment and production schedule, the delivery time of the polyurethane gel machine is usually 4-6 weeks. The specific delivery time will be confirmed based on the size of the order and the production plan.

Improving the level of automation, optimizing production processes and reducing raw material waste are effective ways to improve production efficiency and reduce costs. Regular maintenance of equipment to keep it in good working condition will also help improve production efficiency.

Releated Products Of Gel Dispensing Machine

JYYJ-H-V6T-2 spray foam machine

PU Spray Foam Machine

pu elastomer cating machine

PU Elastomer Casting Machine

Low Pressure Foam Machine

Low Pressure PU Foam Machine

Learn how we helped 100 top brands gain success.

Let's have a chat