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The gel dispenser is suitable for gel cushions, seat pads, insoles, and other comfort or medical products. Equipped with a high-precision metering system, intelligent PLC control, and optional heating or cooling, it offers stable performance, precise proportioning, and supports a wide range of viscosities, making it suitable for both soft and semi-rigid gel formulations.
| Power | 7KW |
| Working air pressure | 4-7 bar |
| Heating power | 2KW |
| Working voltage | 220V 50HZ |
| Total weight of machine | About 200KG |
| Pouring time | 0.01-99.99s |
| Control voltage | 24V safety voltage |
Whether you're producing gel pillows, medical positioners, or gel seat cushions — our gel dispensing machine offers the precision, reliability, and flexibility your production line needs.
Gel dispensing machines are mainly used to produce gel products such as medical-grade gel positioning pads, gel pillows, gel cushions, and gel mattresses. Pioneer can provide you with a one-stop solution, reducing your communication costs between raw materials, molds, equipment, and production line suppliers, truly realizing a turnkey project, and you can start production as soon as you receive the goods.
Gel Insoles
Enables production of soft, shock-absorbing inserts that offer cushioning and pressure relief for long-term wear.
Gel Mattresses
Used to produce full-size gel layers or localized gel zones that enhance temperature regulation and body pressure distribution for high-end mattresses.
Gel Pillows
Pioneer's gel dispensing machine is used to produce polyurethane gel memory pillows. It can freely control the amount of gel to ensure uniform and accurate filling.
Gel Sheets
Suitable for medical, rehabilitation, or cosmetic purposes. The machine allows for controlled thickness and smooth surface finish.
Medical Gel Positioners
Facilitates custom shaping of patient support pads, improving comfort and safety during surgery or long-term care.
The hardness and viscosity of the gel are mainly controlled by adjusting the ratio of components A and B, reaction temperature, reaction time and other parameters. The equipment is usually equipped with a precise proportion control system to ensure that gels of different specifications can be produced accurately.
The production efficiency of the polyurethane gel machine depends on the configuration of the equipment and production requirements. Modern equipment usually has a high degree of automation and can complete gel production in a short time, making it suitable for mass production.
Regularly check and clean the mixing chamber, nozzles, pipes and other components to prevent polyurethane residues from affecting equipment performance. In addition, the hydraulic system, control system and heating system need to be checked regularly to ensure long-term efficient operation of the equipment.
Yes, according to customer needs, the gel dispensing machine can be customized, including modifying the production capacity, adding automation functions, changing the mixing ratio control method, etc., to adapt to specific production requirements.
gel dispensing machines use relatively low energy, especially when using efficient heating and mixing systems. The energy efficiency of equipment is usually related to factors such as throughput, temperature and reaction time.
Cleaning and maintaining a polyurethane gel machine is not complicated. Regularly use special cleaning agents to clean the mixing chamber, nozzles, pipes and other components to prevent material residue and ensure the normal operation of the equipment. Wear parts such as seals and filters need to be inspected and replaced regularly.
Depending on the degree of customization of the equipment and production schedule, the delivery time of the polyurethane gel machine is usually 4-6 weeks. The specific delivery time will be confirmed based on the size of the order and the production plan.
Improving the level of automation, optimizing production processes and reducing raw material waste are effective ways to improve production efficiency and reduce costs. Regular maintenance of equipment to keep it in good working condition will also help improve production efficiency.