5 Year Warranty Global Running Partner In PU Vertical Filed
5 Year Warranty Global Running Partner In PU Vertical Filed
The Air Filter Polyurethane (PU) Gasket Machine is designed for precise metering and infusion of PU resins used in the production of automotive and industrial air filters. It ensures consistent foaming quality and precise material ratios to create strong, flexible and durable filter seals and frames. Equipped with advanced metering pumps, precision mixing heads and user-friendly control systems, the machine is ideal for both small and large-scale production. Its efficient automated operation significantly reduces labor costs while improving production consistency. This solution is widely used in the manufacturing of plate filters, cylindrical filters and other custom filter shapes.
| SPU20-LQ1 | SPU20-LQ2 | SPU20-LQ3 | SPU20-LQ4 | |
| Total Output (g/s) |
1.5-4.5 | 2-6 | 6-16 | 10-30 |
| Max Size of Squareness (mm)L*W |
700×700 | 700×700 | 700×700 | 700×700 |
| Max Dia of roundness (mm) |
Φ650 | Φ650 | Φ650 | Φ650 |
| Dimension (mm):L*W*H |
1380x2100x2300 | 1380x2100x2300 | 1380x2100x2300 | 1380x2100x2300 |
| Weight (kg) |
about 1200kg | about 1200kg | about 1200kg | about 1200kg |
| Total Power(kw) | 9KW | 9KW | 9KW | 9KW |
| Power Voltage/Frequency | 380V/50HZ | 380V/50HZ | 380V/50HZ | 380V/50HZ |
| Designed Mixture Ratio | A:B=100:25-35 | A:B=100:25-35 | A:B=100:25-35 | A:B=100:25-35 |
| Moving Speed of Workbench | 2-24m/min | 2-24m/min | 2-24m/min | 2-24m/min |
Want to know more about the details and solutions of air filter gasket machine?
The air filter gasket machine is specifically designed for producing polyurethane gaskets used in air filters. It dispenses precise amounts of PU material around the edges of filter frames, ensuring a tight, uniform, and durable seal. This enhances the filter’s performance by preventing air leakage and improving dust and particle filtration. The machine is widely used in automotive, HVAC, and industrial filtration systems, offering high efficiency, reliability, and consistent product quality.
Compared with traditional manual dispensing, the air filter dispensing machine has a higher level of automation, which can improve production efficiency, ensure accurate material proportions, and reduce manual intervention. It can also achieve continuous production of multiple molds in a short time, suitable for mass production needs.
Yes, air filter casting machines are usually equipped with a flexible mold replacement system, which can adjust the size or shape of the mold according to the requirements of different specifications of filter elements to produce air filter products of various specifications. Some equipment supports customized molds.
The air filter dispensing machine has high production efficiency and can usually complete a dispensing process in a short time. The equipment can continuously produce multiple filter elements, adapting to mass production and improving overall production efficiency.
The modern air filter dispensing machine is equipped with an automated control system and a simple and intuitive operation interface. The operator only needs to set the parameters and start the equipment, and the machine will automatically complete the mixing, injection and foaming processes. Most equipment also has automatic cleaning functions, reducing manual operations.
Clean the mixing chamber, nozzles and pipes regularly to prevent polyurethane material residue and clogging. Check the hydraulic system, heating system, proportional control system and other important components to ensure the normal operation of the equipment. Regularly replace wearing parts such as seals, filters, etc. to extend the working life of the equipment.
Yes, the air filter dispensing machine can be applied to different types of polyurethane raw materials, including soft foam and hard foam. By adjusting the equipment's control system and raw material ratio, appropriate polyurethane raw materials can be selected according to product needs to meet different performance requirements.
The energy consumption of the air filter dispensing machine is relatively low, especially with the help of modern energy-saving design and efficient control system, the energy consumption is effectively controlled. The energy efficiency of the equipment mainly depends on the production scale, heating requirements and foaming process.
The energy consumption of high pressure pu foaming machines is usually related to the production volume and foaming conditions. Modern equipment is often designed with energy efficiency optimization systems that reduce energy consumption.
Density and hardness can be controlled by adjusting the ratio of components A and B, foaming temperature and reaction time. Modern air filter dispensing machines are usually equipped with precise proportion control and temperature control systems to ensure that the density and hardness of the filter element meet the requirements.
Cleaning the air filter dispensing machine is relatively simple. The equipment is equipped with an automatic cleaning function, and usually only the mixing chamber, nozzles, pipes and other parts need to be cleaned regularly to maintain the efficient operation of the equipment. Proper cleaning procedures prevent polyurethane residue and clogging and ensure foaming results.
The service life of an air filter dispensing machine is generally 8-10 years. The specific service life depends on the maintenance of the equipment, the frequency of use and the type of raw materials. Regular maintenance and timely replacement of wearing parts can effectively extend the service life of the equipment.
Yes, the air filter dispensing machine can be used in conjunction with other equipment (such as automatic cutting machines, packaging equipment, testing equipment, etc.) to form a complete production line to meet mass production needs and improve overall production efficiency.
Production efficiency can be improved by optimizing the production process, reducing mold change time, and improving automation. In addition, regular equipment maintenance to keep the equipment in optimal operating condition is also the key to improving production efficiency.
