Rotary Foam Pillow Production Line

Rotary Foam Pillow Production Line

The rotary pillow production line is an efficient and highly automated PU pillow molding system. It adopts a closed-loop track design, and the mold runs continuously along a fixed path, saving manpower and improving efficiency. The entire line supports up to 120 workstations, with a daily production capacity of up to 9,600 pieces, suitable for mass production of various pillow types such as slow rebound and memory foam. The system can integrate automatic pouring, demoulding, punching and other modules, which is an ideal capacity upgrade solution for medium and large pillow manufacturers.

Polyurethane Pillow Molds

• High-precision processing：The mold is made of aluminum alloy or steel, with precision processing and stable structure.
• Excellent thermal conductivity：Fast heat conduction helps constant temperature control and rapid curing of the mold.
• Fine surface treatment：Smooth surface and clear texture ensure uniform texture of the finished pillow.
• Support multi-cavity design：Single-cavity or multi-cavity molds can be customized to improve production efficiency.
• Adapt to a variety of materials：Suitable for PU systems such as slow rebound, memory foam, cold curing, etc.
• Compatible with a variety of production lines：Widely used in automated production lines such as disc lines and banana lines.

Mold Temperature Controller

• Precise temperature control and sensitive response: PID control algorithm is used to automatically heat or cool the medium to achieve precise adjustment of mold temperature.
• Wide voltage input: supports AC85~265V wide range input, suitable for most power grid environments in the world.
• Multiple temperature protection functions: built-in high temperature alarm, low temperature alarm, heater overheat protection, excessive temperature difference alarm, etc.
• Multi-signal acquisition: supports K-type thermocouple input, and can simultaneously monitor water inlet temperature, water outlet temperature, and pump current.
• Fault self-check and alarm: It has 11 error code alarms (such as lack of liquid, reverse phase, sensor failure, etc.), and has sound and light alarm and display functions.
• Intelligent operation status display: The front panel LED indicates the current operation status, including heating, cooling, operation, fault and other modes.
• Humanized operation interface: supports multiple user functions such as timed power on and off, temperature unit switching, operation timing, parameter locking and recovery.

High Pressure PU Foam Machine

• High mixing efficiency：Using high-speed impact mixing head, the raw materials are mixed more fully and evenly, ensuring stable foaming quality.
• Accurate metering：Equipped with a high-precision metering pump, the mixing ratio error is ≤±0.5%, meeting the needs of refined formulas.
• Automatic control：Equipped with PLC touch system, parameter visualization management, support automatic cleaning, fault alarm and other functions.