high pressure pu machine For pu foam mattress
- Yongjia provides car seat Flexible Solution Design for auto parts manufacturers and ensuresa 5-year Warranty quality assurance and 20-day Rapid Delivery .
- Yongjia high pressure machine adopts Modular Design, with core components detachable and upgradeable, and the machine head supports 500w+ casting operations.
- Yongjia can provide you with Turnkey Project services and Full Process Training Services to enable you to quickly start production
Turnkey
Project
From design, manufacturing to installation and training, yongjia provides one-stop solutions throughout the entire process
Modularization Design
Adopting a modular structure for easy expansion, upgrade, and maintenance
Flexible Solution Design
Flexible customization according to your production capacity needs and process requirements, taking into account current investment and future development .
Yongjia has 30 years of experience in the automotive seat production equipment industry to meet both lightweight and environmental protection needs. We can provide you with one-stop service for raw materials, molds, equipment, and production lines. In response to the extremely high requirements for foam consistency, comfort, and safety of automotive seats, Yongjia’s high-pressure machine tailored for you can quickly put into production and upgrade without worries.
High pressure pu machine
Pioneer high-pressure foaming machines feature a modular design, allowing for quick replacement of core components, significantly reducing maintenance costs and downtime. We also offer a warranty of up to five years, far exceeding industry standards, providing customers with peace of mind.
Pioneer high pressure foaming machines enable real time monitoring and automatic adjustment of pressure, temperature, and flow rate throughout the entire process, ensuring consistent foam density and stable quality.
Mixing Head
Yongjia’s high-pressure mixing heads can reliably complete over 500,000 pours. Available in L-shaped and T-shaped configurations:
L-Type Mixing Heads
Made of high-strength alloy, they feature a compact structure and a well-defined spray angle, making them suitable for most common applications and offering high precision and a long lifespan.
T-Type Mixing Head
Featuring symmetrical flow paths and more thorough mixing, they are suitable for the production of demanding products. They also utilize wear-resistant materials and precision machining to ensure uniform atomization and stable pouring.
Glenlux Metering Pump
Made of high-strength alloy and imported seals, it’s wear-resistant and corrosion-resistant, making it suitable for high-pressure metering of polyurethane raw materials. It offers a flow range of 0.3–500 L/min, a metering accuracy of ±0.5%, and stable operation with minimal pulsation. Customizable specifications are available to meet customer process requirements, ensuring a stable and efficient foaming process.
Kracht flowmeter
With an accuracy of up to ±0.3%, it is pressure-resistant and wear-resistant, making it suitable for high-frequency casting. It supports a flow rate range of 0.1–1000 L/min and can be customized to meet your needs, ensuring stable and reliable metering.
Recommended parameters for high-pressure machines used in manufacturing pu foam mattress
| Components | 2-3 Components |
| Flow | 110-250g (suitable for finished product weight 1kg) |
| Power | 18-100 |
Pioneer’s high-pressure presses utilize long-term practical experience to optimize process parameters, ensuring consistent support and resilience for every mattress. Our unique modular construction allows for flexible production line expansion and simplified maintenance, while our five-year warranty provides peace of mind throughout the equipment’s lifecycle.
Modular structure
Allows flexible expansion of production lines and easier maintenance.
5-year warranty
Ensures peace of mind in production, flexible maintenance, and long-term peace of mind.
Globally proven
Successfully deployed in mattress factories across Europe, India, and South America.
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PU High Pressure Foaming Machine One Stop Solution
For automotive seat production, we can provide you with a full set of solutions, including raw materials, molds, and equipment production lines, offering one-stop service with worry-free throughout the process.
PU Foam Materials
- Hardness adjustable range 20–60 ILD to meet different comfort requirements.
- The compression deformation rate is less than 3%/80,000 tests, and the lifespan is longer.
- Breathability is improved by more than 25%, making sleep more comfortable.
High Pressure PU Machine
The core product is a high pressure foaming machine, which is equipped with modules such as metering pumps, mixing heads, and storage tanks, featuring high precision, automation, and low maintenance.
It also supports multiple sets of formulas, adapting to different vehicle models and process requirements.
Car Seat Production line
Yongjia large foam sponge production line integrates ingredients, low-pressure foaming machine and mold casting system, with uniform bubble density and good elasticity. It is easy to operate and efficiently, suitable for efficient production of large-scale foam products such as mattresses and sofas.
yongjia Polyurethane Service
Tailor-made Solutions
We customize the optimal high-pressure press configuration based on production capacity, product, and material system, supporting expansion and upgrades to meet future needs.
Operator Training
We provide comprehensive operation, maintenance, and process training, with multi-language interfaces and manuals to help employees quickly get up to speed.
Global After-sales Support
We have service and spare parts centers in Europe, America, and Asia, offering 24/7 online support and regular maintenance to reduce downtime.
Long-term Partnership
We provide comprehensive support from design and installation to production start-up, continuously optimizing solutions to help customers maintain their competitiveness.
pu foam mattress application
Pu Memory Foam Mattress
Pu Memory Foam Mattress
Primarily made of low-rebound polyurethane, it responds to body temperature and pressure, rebounding slowly. Suitable for those seeking comfort and improved sleep quality.
High rebound mattress
High rebound mattress
Using high-rebound polyurethane, it offers excellent elasticity and support. Suitable for young families and everyday use.
Gel Mattress
Gel Mattress
Gel particles or a gel layer are added to the memory foam. Suitable for those who are sensitive to heat or sleep temperature.
Polyurethane mattresses include memory foam, high-resilience, gel, composite, and eco-friendly types to meet your comfort, support, and temperature control needs. Produced using Pioneer high-pressure foaming machines, they ensure uniform foam density and stable rebound, offering high production efficiency and easy maintenance, making them an ideal choice for modern mattress production.
Success Stories
Thomas Müller
SleepWell GmbH, Germany
contact us
get in touch with yongjia polyurethane
attention
Monday to Friday
8:30 to 17:30
phone
+86 13656166310
+86 13606167128
info@pufoammachine.com
