5 Year Warranty Global Running Partner In PU Vertical Filed
5 Year Warranty Global Running Partner In PU Vertical Filed
The Carousel Sole/Insole Production Line is an efficient and automated PU sole molding system. It adopts a rotary station layout, supports multiple molds to operate simultaneously, and realizes continuous casting and molding.
The entire line consists of a foaming machine, a disc turntable, a mold system, a temperature control system and a demoulding station. It is suitable for the production of multiple types of soles such as sports shoes, casual shoes, and safety shoes.
The production line has a compact footprint, is easy to operate, and has a high degree of automation. It is widely used in mass production scenarios in medium and large shoe factories.
Turntable cable diameter | Customizable |
Number of Workstations | Within 80 stations |
Height of the turntable line from the ground | 400 mm |
support wheel | 20 |
running speed | Adjustable from 4 to 12 minutes per revolution |
driving mode | Reduction unit |
Reducer power | 5.5 kilowatts |
Load capacity of the center support | 3 0 t |
Disk loading | 3 0 t |
Thickness of rotating line steel plate | 6mm |
Wire skeleton of a turntable | 10 mm I-beam (national standard) |
steel track plate | 16 mm steel plate |
The pneumatic formwork system consists primarily of the lower mold base, support plate, upper mold base, mold opening cylinder, clamping pin, clamping cylinder, clamping air bag, guide rod, safety pin cylinder, compression spring, pneumatic control valve, connecting shaft, and other components, as well as an electrical control box. The main body of the formwork system is machined and formed by section steel welding, making it both firm and beautiful.
| Loading template size | left and right 800 mm Front and rear 900 mm |
| Closed mold height | to be determined |
| Clamping force | up to 4000kgf |
| Airbag stroke | 30 mm |
| Air source pressure | cylinder air source 0.6-0.8Mpa |
| Air bag air source | 0.2- 0.3Mpa |
| Solenoid valve control voltage | DC24V |
| Robot model | GP180 | GP12 |
| Degree of freedom | 6 | 6 |
| Horizontal extension | 2702mm | 1440mm |
| Transportable mass | 180kg | 12kg |
| Main body mass | 1020kg | 130kg |
| Repeat positioning accuracy | ±0.05mm | ±0.02mm |
| Controller | YRC1000 | YRC1000,YRC1000micro |
| Protection level | Main body: IP54, wrist axis: IP67 | Main body: IP54, wrist axis: IP67 |
| Installation method | Floor mounted | Floor-mounted, wall-mounted, inverted, tilted |
| Purpose | Transportation, picking/packaging, palletizing, assembly/disassembly | Transportation, picking/packaging, palletizing, assembly/disassembly |
Applicable material viscosity （22℃) | POLYOL～3000CPS ISO～1000MPas |
Injection output | 26-120g/s |
Mixing ratio range | 100：28～48 |
Mixing head | 2800-5000rpm, forced dynamic mixing |
Tank Volume | 120L |
nitrogen requirement | P：0.05MPa |
Temperature control system | Heating: 2×3.2Kw |
input power | three-phrase five-wire ，380V 50HZ |
rated power | about 11KW |
Volume | 4100(L)*1250(W)*2300(H)mm, swing arm included |
A footwear manufacturer located in northern India purchased a 24-station disc shoe production line configured by our company to improve the production efficiency and consistency of PU soles. The whole line is equipped with a high-pressure foaming machine, an automatic rotating disc platform, a mold temperature control system and an auxiliary demoulding device, which is suitable for the mass production of safety shoes and casual shoe soles. The customer adopts a two-shift production mode, and the daily output is stable at 3,500 to 4,000 pairs. The equipment runs smoothly and is easy to operate, which significantly reduces labor input and improves the consistency of finished products. After the project was put into production, the customer highly praised the degree of automation and mold compatibility of the whole line, and plans to expand the second disc line in the next two years to meet the market growth demand.After installation and commissioning, the customer highly recognized the stability of the equipment and the consistency of the finished product, and plans to introduce a second production line in the next stage to further expand production capacity. This project also successfully helped the customer to expand the brand influence of customized memory pillows in the North American market.
After the equipment was delivered, the customer quickly completed the installation and commissioning. At present, it has achieved a stable output of more than 1,000 pieces of seat foam per day. It highly praised the efficiency and operating experience of the equipment, and continued to negotiate with us for cooperation on the second production line.
