Rotary Car Seat Production Line
High Automation: Robotic and automated systems for speed and efficiency.
Precision Control: PLC/SCADA ensures accuracy and quality.
Flexible Output: Quick changeovers for multiple models.
Smart Monitoring: Real-time data and remote diagnostics.
Custom Layouts: Tailored designs to fit factory space.
Rotary Car Seat Production Line
Rotary production line is arranged in a horizontal ground rotary structure, which can meet the needs of foaming molds of various sizes, and a variety of products can be produced online in mixed lines. The production line uses five 0.75KW motor reduction motors to drive the overall movement of the line body. The running speed of the line body is adjustable with variable frequency, making it easy to adjust the production rhythm. The mold temperature controller and mold base control box for mold heating on the production line are evenly placed on the mold carrying trolley. The power electricity is introduced using an annular brush (slip ring), and the air source is introduced using a slip ring, and is passed through the pipeline to each trolley on the line body. In order to facilitate mold change and maintenance, the temperature-controlled water and compressed air production lines between workstations are all connected with union joints to achieve rapid mold change.
Working Principle Of Rotary Car Seat Production Line
All trolleys are connected by front and rear tie rods, track plate positioning, reducer drive, automatic recognition of station number, the trolley runs to the mold opening guide rail and the upper mold automatically rises, automatically opens the mold to pick up parts, clears the bubbles, and manually sprays the release agent. Then run to the pouring station to pour the raw materials. The rail will slide down and open to automatically close the mold. The air bag lifts up and locks the mold to begin maturation. Run to the mold opening station. The air bag is exhausted. The upper mold enters the mold opening guide rail, automatically opens the mold, and completes a cycle of work.
| Line structure | 5 friction wheels are used to drive, 38 trolleys are connected front and rear |
| Trolley stations spacing | 150mm |
| Table top material | steel plate |
| Table thickness | 16mm |
| Airbag top plate is | 20mm. |
| Size of universal wheels | 5 inch |
| Airbag size | 500*300mm |
Components Of Rotary Car Seat Production Line
Automatic Opening & Closing Mold Carrier
Of Rotary Car Seat Production Line
The automatic mold opening and closing foaming trolley is a mobile casting platform that integrates mold clamping, opening and closing, foaming and curing. It is widely used in the production of small batches and diversified polyurethane products.
| Item | Quantity |
| Mold carrier plate | 800*600mm |
| Square Tube | 80*60*5mm |
| Airbag top panel | 16mm |
| Airbag | 600*300*30 |
| guide pillar | 300*30 |
| Spring | 90*20 |
| Transmisson device | 0.75KW |
| Ground rail and bracket | 750*10mm Steel plate |
| Mold temperature controller | 18KW |
Polyurethane Car Seat Molds
Of Rotary Car Seat Production Line
Polyurethane car seat molds are precision-engineered tools used in the production of automotive seat cushions and backrests through foam-in-place technology. These molds are typically constructed from high-strength aluminum or steel, designed to withstand high pressures and repeated thermal cycles during the foaming process.
Each mold is custom-designed to match the ergonomic shape and comfort specifications of specific vehicle models. Integrated with advanced features such as automatic mold temperature control, robotic demolding systems, and in-mold release agent spraying, these molds ensure consistent foam density, perfect surface finish, and dimensional accuracy.
By combining durability, precision, and automation, polyurethane seat molds play a critical role in achieving high-quality, comfortable, and safety-compliant seating systems for modern vehicles.
Transmission
Of Rotary Car Seat Production Line
5 reducer motors are installed on 5 trolleys, and are driven by two-level reduction to achieve circular continuous movement along the ground guide rails.
The line speed is driven by a variable frequency closed-loop control motor to ensure that the cycle production line speed is adjustable from 10 to 25 minutes per cycle, according to the cycle time in automatic control mode.
The linear speed of the pouring area can automatically adjust the running speed of the mold base in the pouring area according to the speed required by the mold base process.
Ground Rail And Auxiliary Rail
Of Rotary Car Seat Production Line
The ground rail is used to support the formwork trolley and the foam mold. It is connected to the ground using expansion bolts. The ground rail is divided into two parts: straight rail and semi-circular rail. It is made of 10mm and 16mm wear-resistant steel plates.
Pneumatic System
Of Rotary Car Seat Production Line
The line body adopts centralized air supply, and the loop line and mold temperature controller are supplied through the electric rail power supply. The mold base air bag air source is provided, and the air source is connected to the ring line through a hose to ensure that the mold base top mold air source is provided.
The power supply for the cable body is located outside the cable body for easy maintenance.”
Introduce the air path to the air bag to supply air for mold locking, and use different models of quick-connect connections. Each trolley and airbag have one manual ball valve and one quick connector.
Mold temperature controller
Of Rotary Car Seat Production Line
3 mold temperature controllers (24kw) with water temperatures of 30-95°C are installed on 3 mold-carrying trolleys and move with the production line. Each mold temperature machine controls the mold temperature on 8 to 9 mold-carrying trolleys at a constant temperature. The electric heating exchange system realizes closed cycle constant temperature regulation of the medium water. The mold temperature controller has timed start/water shortage/overload/overcurrent/phase loss protection functions. After reaching the set temperature, a temperature control device reduces the impact current.
Robotic Arm
Of Rotary Car Seat Production Line
The robot arm is equipped with high-precision servo motors and intelligent control systems, with excellent repeatability and accuracy, which can significantly reduce human errors and ensure consistent product quality. Its flexibility enables it to be easily reprogrammed for different seat models, making it an ideal choice for mass production and customized production. The robot arm integrates sensors and safety systems, which not only improves operational safety, but also helps reduce labor costs, optimize cycle time and improve overall production line efficiency.
| Robot model | GP180 | GP12 |
| Degree of freedom | 6 | 6 |
| Horizontal extension | 2702mm | 1440mm |
| Transportable mass | 180kg | 12kg |
| Main body mass | 1020kg | 130kg |
| Repeat positioning accuracy | ±0.05mm | ±0.02mm |
| Controller | YRC1000 | YRC1000,YRC1000micro |
| Protection level | Main body: IP54, wrist axis: IP67 | Main body: IP54, wrist axis: IP67 |
| Installation method | Floor mounted | Floor-mounted, wall-mounted, inverted, tilted |
| Purpose | Transportation, picking/packaging, palletizing, assembly/disassembly | Transportation, picking/packaging, palletizing, assembly/disassembly |
Polyurethane Raw Materials
Of Rotary Car Seat Production Line
Pioneer polyurethane car seat raw materials are mainly composed of polyether polyols, polyisocyanates, catalysts, foaming agents and additives. The system has good fluidity and reaction controllability, can achieve rapid foaming and curing in a short time, and form a foam material with stable structure and excellent resilience. Its softness and support can be flexibly adjusted according to demand, taking into account both riding comfort and durability, and is the mainstream choice of current car seat foam. We can customize special formulas according to customers’ different requirements for hardness, density, rebound rate and other indicators to meet various application scenarios such as cars, commercial vehicles, and high-end seats.
High Pressure PU Foam Machine
Of Rotary Car Seat Production Line
Our high-pressure foaming machine has high mixing accuracy and uniform foaming, ensuring that the seat foam has excellent elasticity, resilience and comfort. With a stable metering system, intelligent PLC control, and convenient operation interface, it is suitable for various types of automobile seat production lines such as ring line, disc line, banana line, etc., to meet different production and automation requirements.
It can be seamlessly connected to the robotic arm to achieve automatic pouring operation. By working in coordination with the robotic arm, it not only greatly improves production efficiency, but also effectively reduces manual errors, ensuring that each seat has consistent foaming accuracy and stable quality, which is particularly suitable for large-scale, highly automated automobile seat production lines.
Customer Cases Of Rotary Car Seat Production Line
Project Overview
A large automobile seat manufacturer in Mexico purchased a 38-station ground-track annular PU foaming production line from us to improve its production capacity and production automation level. It is used for efficient batch production of various types of automobile seat foams. We provide overall planning, design, manufacturing and technical support services for this project. The customer successfully completed the installation and put it into operation at the end of 2024.
Customized Structural Design
The production line adopts an elliptical ground-track annular layout. The entire line is about 30 meters long and 6.7 meters wide. It occupies a compact area and has a reasonable layout. It is equipped with 38 automatic mold opening and closing foaming trolleys with precise mold spacing, which can adapt to the online mixed-line production of seat cushion molds for various models.
Efficient and automated operation
The entire line is driven by 5 0.75kW motors. The trolley achieves stable variable frequency operation, supports automatic identification of station numbers, automatic mold lifting, automatic mold locking, automatic mold opening and other processes, and greatly improves production rhythm and consistency.
Intelligent temperature control system
Equipped with 3 18kW mold temperature controllers, the working temperature is controlled between 30-95°C, and each can control 8-9 molds at the same time to ensure uniform foaming reaction and stable quality.
Quick mold change design
The power supply, air source, and water circuit are all connected by slip rings and hoses. Mold replacement only takes a few minutes, which is convenient for quick switching of product models and improves flexibility and process adaptability.
Intelligent control system
The entire line is equipped with Siemens PLC control system and German imported identifiers, which can accurately control the operation of the trolley and the opening and closing of the mold according to the preset program to achieve stable closed-loop control.
News & Articles
Of Rotary Car Seat Production Line
